Case Study
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The automotive industry is embracing virtual validation to address the challenge of reducing development times while managing new technologies. Virtual validation uses digital models, or “digital twins,” to simulate and test powertrain components—like engines and electronics—before physical prototypes are built, cutting both costs and time. This method demands extensive data and technical expertise to create accurate simulations and requires interdisciplinary collaboration across mechanics, electronics, and software. Current challenges include the lack of standardized procedures for efficient and reproducible digital twins build up & operation. Model-Based Systems Engineering (MBSE) & DevOps supports virtual validation by linking requirements to simulation, enhancing traceability and alignment with real product development. The virtual validation of powertrain components represents a key technology to meet the increasing demands of modern automotive development, offering a clear advantage through faster market readiness, lower costs, and improved product quality.
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René Honcak is currently Head of Digital Twin in the Electrified Powertrain Technology division at the ZF Group. In this role, which he has held since January 2024, he leads the development and implementation of digital twins for e-mobility. Previously, he was Manager for Digital Twin for E-Drives at ZF Friedrichshafen AG from September 2022 to December 2023. René Honcak began his professional career as a research assistant at the University of the Federal Armed Forces in Munich, where he worked from September 2011 to May 2015. He then moved to ASAP Engineering GmbH, where he initially worked as a development engineer and later as a technical project manager and technical project manager. René Honcak holds a Bachelor's degree in Scientific Computing and a Master's degree in Stochastic Engineering. His expertise includes technical project management, modelling and simulation, data analysis and machine learning, agile development, and DevOps as well as system and simulation architecture. Through his extensive experience in the automotive and manufacturing industry, René Honcak has been instrumental in optimising development processes and integrating new technologies to improve efficiency and sustainability. His leadership skills and ability to coordinate teams make him a valuable expert in his field.